The Elephant in Our Living Room, Part 1 of 4
How many of your employees get hurt off the job? If you're like most safety professionals, you don't know the answer to that question. Nor do you know how your employees got hurt. What you do know is that off the job injuries cost a lot of money. But you probably don't know just how much. After all, these injuries aren't really your responsibility. Off the job injuries don't affect the number of recordable injuries and the (omnipotent) total recordable injury rate. So why should you care about them? And even if they were part of your domain, what could you do about off the job injuries anyway? This series will answer those questions.
The Frequency of Off the Job Injuries
One in 12 Americans will require medical attention from a hospital emergency room every year. So, on average, each person will suffer such an injury every 12 years.
Unless your company is actually doing something to improve off the job safety (or you have only a very small number of employees and averages are unreliable) these average injury rates probably apply to your own employees. If we assume the same number of exposure hours (in other words, we're not going to count sleeping) this translates into a TRIR of 8.3, which is 3.3 more than the national workplace average of 5.
So, on average, more people are getting hurt off the job than on the job. Interestingly enough, most safety professionals are aware of this.
The Costs of Off the Job Injuries
The National Safety Council (NSC) does a good job of tracking off the job injury costs and reporting the information to safety professionals. Such a good job in fact, that they inspired the elephant subtitle. They put the data in books and pamphlets. They mail the stuff to you. They send you emails. They've even load the information into PowerPoint to make it easy to present. In other words, the NSC is doing its part to make it harder to "ignore the elephant in the living room."
So, how much does the elephant cost? According to the NSC, the average cost per American of an off the job injury is $2,000 per year, or $5,100 per household. Multiply that by 300,000 people and it's $600 billion a year.
Direct & Indirect Costs
Who pays for all of this? Not all of the costs are borne by companies. The NSC calculates the direct costs of off the job injuries to be $750 per employee, per year. For a company with 10,000 employees, this translates into annual direct costs of $7.5 million.
However, most companies also cover the costs incurred by the injured employee's dependents. At $5,100 per family, things really start to add up. Granted, not every injured employee has dependents. So a conservative estimate of double the direct costs (2 x $750.00) or $1,500.00 per employee, now means $15,120,000 - just to pay for the direct costs of off the job injuries.
It's common knowledge that for workplace injuries, indirect costs are equal to or greater than direct costs. Is the same true of off the job injuries? How long would you stay away from work if you broke your leg - especially when nobody is calling you to see when you can come back like they would if it was a lost-time accident at work? How many days would you have to stay home with a child who broke a leg? What about the people who get hurt seriously and can't come back for months or maybe not ever?
Consider the case of a western area salesman/territory manager for a printing inks company. He fell off of a six-foot ladder painting the window shutters on his house. He blew a few disks in his lower back and was off work for six months. His company was just getting by - as opposed to being in the red - but without those western sales... it slipped into bankruptcy.
Conclusion
Calculating the cost of this off the job injury to the company, in this case, is easy. It cost them the ball game (or the net worth of the company before the injury). Calculating the cost for other off the job injuries isn't usually so easy - although it can be done with a little help from HR. However, the direct costs alone are usually staggering enough that they don't need to be multiplied by two or three or some other coefficient in order for you to make your point. $15,000,000 in costs translates to at least $150,000,000 in sales revenue, and anything over $100,000,000 is likely going to be enough to get your CFO's attention.
Next week, in Part 2, we'll look at how to manage the costs of off the job injuries.
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SAFETY TRENDS
The Year of the Recall
By Glenn Demby
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| Govt. inspectors can't police all food and product imports |
The year still has about eight weeks to run. But whatever happens in November and December, 2007 is bound to be remembered as the year of the product recall. So far, there have been 472 product recalls, including 20 million toys and 30 million pounds of ground beef.
Why So Many Recalls?
The nonprofit organization, Consumers Union suggests that the problem lies in the growth in imports and the corresponding breakdown of the current consumer products regulatory system. Stated simply, the volume of imports is outstripping regulatory capacity.
"In recent years, imports have skyrocketed, especially from China. The value of all imports increased by 67% between 2000 and 2006, and today 80% of all toys sold in the United States are imported from China," Consumers Union explains. 13% of the food we eat is imported, including 83% of seafood.
The Consumer Product Safety Commission (CPSC) and the Food and Drug Administration (FDA) weren't configured to meet the challenges of globalization. "The CPSC has half the number of employees it had about 30 years ago, and only 15 inspectors to police the millions of toys and products coming into the country at hundreds of entry points." The FDA's regulatory capacity isn't much more robust, inspecting less than one percent of all food imports entering the country.
In the past, the CPSC and FDA have been able to overcome their lack of resources by relying on industry to police itself. But in a world where more and more products are coming from beyond U.S. borders, self-policing is becoming less viable as a regulatory strategy.
The 2007 Recall Calendar
To drive home the seriousness of the problem, Consumers Union has created a month by month list of notable food and product recalls of 2007, through October:
JANUARY
Products:
- Old Williamsburgh Candle Corp recalls 3.7 million Mason Jar candles due to laceration and burn hazards. These candles were sold through dollar stores, discount stores, and grocery stores for between $1 and $1.50.
Food:
- Gold Star Sausage Co. recalls over 15,000 pounds of sausage products due to Listeria contamination.
- Ann House of Nuts, Inc. recalls over 21,000 packages of trail mix because they contain glass fragments.
FEBRUARY
Products:
- Maytag recalls 2.3 million dishwashers due to a fire hazard to consumers.
Food:
- ConAgra Foods, Inc. recalls 326 million pounds of peanut butter due to Salmonella contamination.
- Carolina Culinary Foods recalls 2.8 million pounds of chicken due to Listeria contamination.
- ConAgra Foods, Inc. recalls over 400,000 pounds of pasta and meatballs because the boxed products were under-processed, which may cause the product to spoil before the "best-by" date.
- Dole Fresh Fruit Co. recalls almost 55,000 cantaloupes imported from Costa Rica due Salmonella contamination.
MARCH
Products:
- Toys "R" Us recalls over 128,000 "Elite Operations" Toy Sets because of high levels of lead in the paint, and because the toys have sharp points, which pose a laceration hazard.
Food:
- Importers Direct Wholesale recalls over 376,000 bottles of mineral water imported from Armenia because they contain arsenic.
- Tyson Fresh Meats recalls almost 17,000 pounds of ground beef due to E. coli contamination.
APRIL
Products:
- A&A Global industries recalls 4 million "Groovy Grabber" bracelets because the paint on the metallic band beneath the decorative cover poses a lead hazard to children.
- Mega Brands America, Inc. recalls more than 4 million Magnetix Magnetic Building Sets because of magnets coming loose and causing intestinal and other problems in children who ingest the loose magnets.
Food:
- McNeill PPC, Inc. recalls 9.5 million bottles of Listerine mouthwash due to microbial contamination.
- Richwood Meat Company recalls over 107,000 pounds of ground beef due to the presence of E. coli.
- HFX, Inc. recalls almost 260,000 pounds of ground beef due to the presence of E. coli.
MAY
Products:
- GE recalls 2.5 million dishwashers because of a fire hazard.
- Tween brands recalls about 103,000 pieces of children's metal jewelry because they contain high levels of lead.
- Cardinal Distributing Co., Inc. recalls about 300,000 children's turquoise rings because they contain high levels of lead.
- Evenflo Company recalls about 450,000 Infant Car Seat/Carriers because the handle can unexpectedly release when the item is used as an infant carrier, potentially causing the infant to fall to the ground and suffer serious injuries.
- Oriental Trading Company Inc. recalls approximately 132,000 Children's Religious Fish Necklaces because they contain high levels of lead.
Food:
- nSpired Natural Foods recalls over 525,000 units of sesame tahini because they contain Salmonella.
- PM Beef Holdings recall over 117,000 pounds of ground beef due to the presence of E. coli.
JUNE
Products:
- RC2 Corp. recalls 1.5 million Thomas & Friends Wooden Railway toys because surface paints on the products contain lead. Lead is toxic if ingested by young children.
- Lasko Products Inc. recalls approximately 1.2 million Lasko Ceramic Heaters because of a potential fire hazard due to the heater cord overheating.
Food:
- United Food Group recalls 5.7 million pounds of ground beef due to the presence of E. coli.
- Robert's American Gourmet Food, Inc. recalls over 1 million packages of Veggie Booty due to Salmonella contamination.
- Tyson Fresh Meats recalls over 40,000 pounds of ground beef due to the presence of E. coli.
JULY
Products:
- One million Easy-Bake Ovens are recalled because young children can insert their hands into the oven's front opening and get their hands or fingers caught, posing entrapment and burn hazards.
- 20,000 Essentials for Kids Jewelry Sets are recalled because the metal jewelry sets contain high levels of lead.
Food:
- Phoenix Trading, Inc. recalls over 1.5 million units of toothpaste because they contain Diethylene glycol (DEG), a chemical primarily used in floor polish, paint and industrial cleaners.
- Gerber Products Co. recalls over 3.1 million boxes of Gerber organic baby cereal because of choking hazards.
- Dent Fresh USA, Inc. recalls 126,000 tubes of toothpaste imported from China because they contain DEG.
- Castleberry's Food Company recalls over 721,000 pounds of canned meat due to the presence of Clostridium botulinum, a bacteria that can cause botulism.
- Abbott's Meat, Inc. recalls over 26,000 pounds of ground beef due to the presence of E. coli.
- World Spice, Inc. recalls over 16,000 pounds of parsley powder due to Salmonella contamination.
AUGUST
Products:
- Mattel recalls more than 7 million Polly Pockets Play Sets because magnets inside the dolls and accessories can come loose, posing risk of injury or even death to children who swallow or inhale the small magnets.
- Approximately 250,000 SpongeBob SquarePants Address Books and Journals are recalled because the paint on the metal spiral bindings of the address books and journals contain excessive levels of lead, which violates the federal lead paint ban.
Food:
- Gilchrist & Soames recalls over 658,000 tubes of toothpaste imported from China because they contain DEG.
- Kedem Food Products recalls over 113,000 units of apple juice because they contain Clostridium butyricum, a bacteria that can cause botulism.
- Talking Rain Beverage Co. recalls over 136,000 bottles of spring water because they contain Bromate.
SEPTEMBER
Products:
- Simplicity Inc. recalls 1 million cribs made in China due to design and construction defects that pose a strangulation hazard to babies. The cribs are believed to be responsible for the deaths of two infants.
- Mattel recalls 675,000 Barbie Accessory toys due to excessive lead levels in paint.
- 200,000 additional Thomas and Friends Wooden Railway toys are recalled for excessive lead levels in paint.
- Target recalls 350,000 Happy Giddy Gardening Tools and Children's Sunny Patch Chairs because of excessive lead levels in paint.
- 425,000 infant play yards are recalled by Kolcraft Enterprises Inc. because they pose a strangulation hazard
Food:
- Stone Meats, Inc. recalls over 11,000 pounds of ground beef because the products contain pieces of metal.
OCTOBER
Products:
- Approximately 1.6 million Cub Scouts Totem Badges are recalled by Kahoot Products, Inc. for excessive lead levels.
- 110,000 Magnetic Game Pieces sold with "Cars"-themed backpacks are recalled because the small magnets in the toy present a hazard to children.
- 142,000 Purple Halloween Pails with Witch Decorations are recalled by Family Dollar Stores because of excessive lead levels in the paint.
- 1 million Bumbo "Baby Sitter" Seats by Bumbo International of South Africa are recalled because they pose a head injury hazard to children.
Food:
- Topps Meat Company recalls over 21 million pounds of ground beef due to the presence of E. coli.
- Cargill Meat Solutions recalls 845,000 pounds of ground beef due to the presence of E. coli.
- Aliki Foods, Inc. recalls over 70,000 pounds of chicken and pasta due to the presence of Listeria.
- ConAgra Foods recalls an "undetermined amount" of frozen pot pies due to Salmonella contamination.
- J & B Meats Corporation recalls over 173,000 pounds of ground due to the presence of E. coli.
Source: Consumers Union, "2007: Year of the Product and Food Recall," http://www.consumersunion.org/pub/core_product_safety/005078.html
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